ProLine universal testing machine

Industries

Universal

Test load

5 kN - 100 kN

Type of test

Tensile test
Compression test
Flexure test

Applications

Simple test applications

ProLine is the ideal testing machine for function tests on components and standard tests on materials.

Combined with ZwickRoell's intuitive testing software the ProLine materials testing machines offer fast and easy operation. All test programs can be used. Development and manufacture of ProLine, including all mechanical, electronic and software components—together with the comprehensive range of accessories—take place at ZwickRoell's production facility in Germany, so all components work together seamlessly.

ProLine – ideal for standardized tests

ProLine universal testing machine: tensile test on elastomers with very high elongation

Advantages & features

Application description

ProLine specifically targets standardized testing of materials and components, making operation of these testing machines notably simple and compact.

Standardized tests on components are diverse: Examples include testing plug and spring contacts in the electrical industry, checking joining and pressing procedures on precision engineered components and ring stiffness tests on reel cores and pipe sections.

In the packaging and food industries testing includes stackability tests on plastic containers and cardboard boxes, open-and-close tests on snap-on lids, pull-off tests on can lids, tear-growth and adhesion tests on plastic films and hoses and pull-off tests on carrying-handles.

Integrated safety in accordance with the EC Machinery Directive

Integrated safety in accordance with the EC Machinery Directive
Maximum level of safety for user and testing system is guaranteed. All EC Machinery Directive safety requirements are guaranteed. Compliance is documented with an EC Declaration of Conformity. State-of-the-art safety technology and proven industrial components that comply with the highest level of safety and industrial standards (IEC 60947) are used.

Powerful drives

Extremely low minimum speeds can be set with simultaneous high speed-stability. In addition, the drive delivers high crosshead travel resolution. This is important, for example in the case of component testing with high demands on travel precision and tests on specimens with high stiffness and short test travel.
The high test-speed range can be used without restriction. In addition, test loads up to 110 % of machine nominal load are permissible to compensate for heavy combinations of test fixtures, accessories etc.
Faster return speeds mean reduced cycle times and increased test throughput. The motor employs zero-maintenance AC technology.

Powerful drives

Extremely low minimum speeds can be set with simultaneous high speed-stability. In addition, the drive delivers high crosshead travel resolution. This is important, for example in the case of component testing with high demands on travel precision and tests on specimens with high stiffness and short test travel.
The high test-speed range can be used without restriction. In addition, test loads up to 110 % of machine nominal load are permissible to compensate for heavy combinations of test fixtures, accessories etc.
Faster return speeds mean reduced cycle times and increased test throughput. The motor employs zero-maintenance AC technology.

High stiffness and precise crosshead guidance

High stiffness and precise crosshead guidance
Two steel columns provide highly accurate guidance for ProLine's moving crosshead. The stiff load-frame profile and generous connecting surfaces reduce the inclination angle of the crosshead under load, enabling very precise alignment and application of force to the specimen. This is advantageous for flexure tests, compression tests, precision tests on components etc.

Safety for the entire testing system

Safety for the entire testing system
The highest level of safety is achieved with the two-channel safety circuit. It includes the crosshead limit switch, the drive-Off switch, motor break function and the operation mode switch. Relevant accessories are also integrated into the safety circuit. The CE-compliant safety device with electrical interlocking and mechanical guard locking prevents interference with the machine during the test.

Mechanical modularity

Mechanical Modularity
Mechanical modularity enables the testing system to be expanded by the wide range of ZwickRoell test fixtures and specimen grips or with customized devices. This is where the highly adaptable, play-free plug and T-slot system comes into its own, backed by a wide variety of crosshead mount options. Specimen grips and test tools can be changed whenever required, enabling a wide range of tests to be performed with the same testing machine and allowing rapid, highly flexible adaptation to the current testing situation.

Short delivery times

Short delivery times
With the ProLine materials testing machines’ short delivery time of two weeks, test tasks can be taken on quickly, saving valuable time.

The right solution for any test test requirement

Flexure test kit for sandstone testing

ProLine_compression platen_safety shield

Compression test on springs

ProLine_compression platen_carton testing

Compression test on packaging

ProLine_50kN_wedge screw grips_makroXtens_extensometer

Tensile test on metals

ProLine_30kN_wedge screw grips_long-travel extensometer

Tensile test on plastics

Technical overview

ProLine is available with test speeds from 0.0005 to 1500 mm/min, depending on type. Testing machine speed is independent of the test load.
The high test-speed range can be used without restriction. In addition, test loads up to 110% of machine nominal load are permissible to compensate for heavy combinations of test fixtures, accessories etc.
ProLine is available for test loads up to 100 kN and with test-area heights from 1050 mm to 1450 mm.
ProLine can be operated with standard commercial PCs or laptops and requires no special expansion cards.

Type	Z005 TN	Z005 TH¹	Z010 TN	Z010 TH²
Item No.	059008	1097346	059010	059011
Test load F_max	5	5	10	10	kN
Test area
Height, travel distance of the moving crosshead	1000³	1400³	980³	1380³	mm
Width	440	440	440	440	mm
Load frame
Dimensions
Height with leveling elements	1340 ... 1345	1740 ... 1745	1340 ... 1345	1740 ... 1745	mm
Width	770	770	770	770	mm
Width with machine electronics	917	917	917	917	mm
Depth with machine electronics	439	439	439	439	mm
Weight
With machine electronics, approx.	110	125	135	150	kg
Connection, stud	Ø 20	Ø 20	Ø 20	Ø 20	mm
Average noise level at v_max measured at 1 m distance from the front of the machine	59	59	57	57	dB(A)
Drive system
Crosshead speed v_min ... v_max	0.0005 ... 1500⁴	0.0005 ... 1500⁴	0.0005 ... 1000⁴	0.0005 ... 1000⁴	mm/min
Crosshead return speed, max.	2000⁴	2000⁴	1500⁴	1500⁴	mm/min
Deviation from the set drive speed, max.	0.05	0.05	0.05	0.05	% of v_actual
Drive travel resolution	0.0348	0.0348	0.0232	0.0232	μm
Power input specifications
Power supply	230	230	230	230	V, 1Ph/N/PE
Power consumption (full load), approx.	800	800	800	800	VA

For the ProLine Z005 TH testing machine, the maximum total weight of the specimen grips and tools mounted on the crosshead is limited to 20 kg.
For the ProLine Z010 TH testing machine, the maximum overall weight for specimen grips and tools mounted on the crosshead is 20 kg.
Height of the (lower) test area without accessories
Values apply to machines with the safety doors closed in automatic mode and to machines without safety devices. For machines with the safety door open, the speed is reduced to 600 mm/min.

Type	Z020 TN	Z030 TN	Z050 TN	Z100 TN
Item No.	059012	059013	059021	1025089
Test load F_max	20	30	50	100	kN
Test area
Height, travel distance of the moving crosshead	980¹	1285¹	1285¹	1275¹	mm
Width	440	440	440	640	mm
Load frame
Dimensions
Height with leveling elements	1340 ... 1345	1743 ... 1748	1743 ... 1748	1829 ... 1834	mm
Width	770	850	850	1070	mm
Width with machine electronics	917	1000	1000	1205	mm
Depth with machine electronics	439	462	462	645	mm
Weight
With machine electronics, approx.	135	330	330	530	kg
Connection, stud	Ø 36	Ø 36	Ø 36	Ø 60	mm
Average noise level at v_max measured at 1 m distance from the front of the machine	58	68	69	60	dB(A)
Drive system
Crosshead speed v_min ... v_max	0.0005 ... 500	0.0005 ... 300	0.0005 ... 600	0.0005 ... 300	mm/min
Crosshead return speed, max.	750²	500	800²	400	mm/min
Deviation from the set drive speed, max.	0.05	0.05	0.05	0.05	% of v_actual
Drive travel resolution	0.0115	0.0076	0.0122	0.0123	μm
Power input specifications
Power supply	230	230	230	230	V, 1Ph/N/PE
Power consumption (full load), approx.	800	800	1600	1600	VA

Height of the (lower) test area without accessories
Values apply to machines with the safety doors closed in automatic mode and to machines without safety devices. For machines with the safety door open, the speed is reduced to 600 mm/min.