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Energy Release Rate (G)

Mode I Double Cantilever Beam | Mode II End Notch Flexure | Mixed Mode Bending Test

Energy release rates as fracture mechanical characteristic values play a major role in the characterization of composites.

The interlaminate energy release rate G is a parameter used in materials science, particularly in the area of composites, to quantify the crack propagation between the individual layers of a composite laminate. It indicates how much energy is required per unit area to drive a crack between the layers. This is of significant interest as it helps to predict and control crack propagation and thus structural integrity in the development and evaluation of composite materials and structures.

The following test methods are used to determine the interlaminar energy release rate:

  • Mode I as double cantilever beam (DCB test) to ASTM D5528 - Crack growth by tensile loading perpendicular to the crack surface/crack opening
  • Mode II mostly in ENF test (end notch flexure) to ASTM D7905 - Crack growth by shear loading in the laminate cross section
  • Mixed mode bending test (MMB test) - allows the simultaneous investigation of Mode I and Mode II crack growth and thus offers the advantage of simulating more realistic crack propagation conditions in materials and structures, which is more relevant in many practical applications than the isolated consideration of Mode I or Mode II

Standards overview Mode I Mode II Mixed Mode I/II Downloads Request a consultation

Standardized method for determining the energy release rate Gc

The test methods defined in the standards for determining the energy release rate provide information about the crack surface-related energy that must be applied to a defined specimen in order to drive a crack. The result is therefore a value that describes the crack propagation sensitivity of a laminate. The measurement is differentiated according to the type of stress:

Mode I*Mode IIMode IIMixed mode I/II
Test arrangementDouble cantilever beam test
(DCB test)
End notch flexure test
(ENF test)
Calibrated end loaded split test
(C-ELS test)
Mixed mode test
(MMB test)
Type of load
  • crack opening
  • Tensile test
  • in-plane shear
  • Flexure test
  • Torsional loading transverse to the laminate plane
  • Combination of Mode I and Mode II
    Load with variable proportions
  • Crack opening: tensile test
  • In-plane shear: flexure test
Standards
  • ASTM D5528
  • ISO 15024
  • EN 6033 (withdrawn)
  • Airbus AITM1-0005
  • Boeing BSS 7273
  • ASTM D7905
  • EN 6034
  • Airbus AITM1-0006
  • Boeing BSS 7273
  • ISO 15144
  • ASTM D6671

* Mode I is most commonly used

Mode I double cantilever beam test ASTM D5528, ISO 15024, EN 6033

Mode I energy release rates are normally measured using the DCB test (double cantilever beam) test setup according to ASTM D5528, EN 6033 or ISO 15024. The test sequences and evaluations differ depending on the standard used.

DCB specimen:

  • A double cantilever beam (DCB) specimen consists of two beams (cantilevers) arranged in parallel to each other, and connected at their free ends. The double cantilever specimen used here has a crack in the laminate plane, which was created, for example, by a plastic film inserted during lamination.

Test preparation and running the test:

  • During test preparation the loading blocks are glued to the specimen. They are then hooked in the specimen holders via the Ø 8 mm connection hole.
  • Tensile force is applied via the loading blocks, which generates a crack opening.
  • During the test, the crack opening is measured as the crosshead travel and corrected by the amount of specimen leg deformation. The energy introduced is calculated from the integral of the measured force via deformation. Crack propogation is visually recorded on the side of the specimen.
  • The crack length can be manually calculated by the machine operator, who can view the marked side of the specimen using a magnifying glass.
  • Visual crack tracking using the video recording option enables reproducible measurement results through subsequent, precise assessment of the test process in the video. Digital magnifying glasses are used, which are guided along the specimen as the crack progresses and record a video of the measurement. This video is synchronized frame for frame with the test curve, meaning the test can be verified after completion and corrected if necessary.

Webinar recording: G1C-Test Mode I

To determine the interlaminar energy release rate G1c according the double cantilever beam (DCB) test, most test standards require synchronous recording of force, displacement and crack expansion. Find out how the ZwickRoell video recording system simplifies data recording and evaluation for a DCB test according to ASTM D5528:

  • Distinction between Mode I DCB test and Mode II ENF test (4:04)
  • Important standards for Mode I method DCT test (5:10)
  • How does the DCB test work? (5:42)
  • DCB specimen and test preparation (9:08)
  • DCB test setup (15:15)
  • Running the test - live demo (16:21)
  • Q&A (31:48)

Mode II end notch flexure (ENF) test ASTM D7905, EN 6034

Mode II, in-plane shear, is often measured using the ENF test (end notch flexure).

Mode II loading can generally be applied and measured in a flexure test and in a tensile and compression test with notched specimens.

The measurement of the Mode II energy release rate is standardized in ASTM D7905, EN 6034 as a flexure test, which is carried out as a 3-point flexure test or, less common, as a 4-point flexure test. Here, the shear stresses occurring in the flexure test are used to propagate the crack.

The specimens are denoted with SENB (single end notch bending), but ENF (end notch flexure) is also a term commonly used. Deflection is measured via the crosshead travel (with correction for stiffness) or using a displacement transducer centrally attached.

The crack initiation point is characterized by a maximum force. At the end of measurement, the specimen is cooled in liquid nitrogen and then completely broken to measure the fracture surfaces.

Mixed mode bending test (MMB test) ASTM D6671

The mixed mode bending test (MMB test) allows the simultaneous investigation of Mode I and Mode II crack growth and thus offers the advantage of simulating more realistic crack propagation conditions in materials and structures, which is more relevant in many practical applications than the isolated consideration of Mode I or Mode II.

  • The mixed mode bending test (MMB test) is described in standard ASTM D6671.
  • Mixed mode bending can be measured on unidirectional laminates.
  • Crack opening (Mode I) is generated by applying tensile force via hinges. In-plane shear (Mode II) is generated by flexural loading. The crack opening to shear ratio is adjusted by moving the lever arm force application point. It ranges from 100% Mode II loading to a significant Mode I superimposition.

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Testing machines for determination of the energy release rate G

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Downloads

Name Type Size Download
  • Product Information: Fixture for G1C test on long-fiber-reinforced composites PDF 2 MB
  • Product Information: Mixed mode flexure test kit PDF 254 KB
  • Industry Brochure: Composites PDF 7 MB
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