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Universal Hardness Tester – VisionLine

Versatile hardness testing from micro to macro Download
Test methods
  • Vickers
  • Knoop
  • Brinell
  • Rockwell
  • Carbon testing
  • Plastics testing
Test load
  • 0.3 - 250 kg
  • 3 - 3,000 kg
  • Optionally from 0.01 kg
Versions
  • Handwheel operated version
  • Motorized Z-axis
  • Fully automated component positioning
  • Different test heights and load ranges
Standards
  • ISO 6506
  • ISO 6507
  • ISO 4545
  • ASTM E384
  • ASTM E92
  • ASTM E10
  • ISO 6508
  • ASTM E18
  • DIN 51917
  • ISO 2039

Overview of DuraVision macro hardness tester

  • The DuraVision solves a wide variety of test tasks and is known for its efficiency in macro hardness testing applications.
  • Even in harsh industrial environments, you can count on the reliable performance of this hardness tester, and always in accordance with currently applicable standards.
  • The practical templates and comprehensive help features make macro hardness testing simple and easy to understand for any user. Precise hardness values are determined for different materials and component shapes. Test flat surfaces, tubes and pipes or spheres, whether made of steel, copper, aluminum or other materials.

Product advantages

  • Load range 0.3-3,000 kg
  • Ideal for Vickers, Knoop, Brinell, Rockwell, carbon testing and plastics testing
  • Clamped and unclamped testing
  • Automatic test sequence
  • Control via touch display or PC
  • Semi-automatic and fully automated version

Video: DuraVision macro hardness tester application range

Whether used for production purposes or in the lab

  • With its various models, the Vision hardness tester covers a wide range of applications and is available as a handwheel version, with a motorized Z-axis or as a fully automatic hardness tester for extensive testing tasks.
  • The new ecos™ III hardness testing software supports users from individual tests to complex testing tasks such as series testing, identical part testing, etc. and ensures simple, intuitive operation.

Hardness testing according to current standards

  • Our VisionLine offers an extensive load range from 0.3 g - 250 kg or from 3-3,000 kg for the Vickers, Brinell, Rockwell, Knoop, plastics testing and carbon testing methods. All methods are covered by the ISO 6506 / ASTM E10 , ISO 6507 / ASTM E384, ASTM E92, ISO 45452, ISO 6508 / ASTM E18, DIN 51917 and ISO 2039 standards.
  • With every method, you can expect a high level of result reliability thanks to the closed control loop and numerous sensors and test your specimens with the utmost precision.
  • Automated test point evaluation and automatic brightness control make hardness testing more efficient and precise than ever before.

Testing the hardness of different materials and shapes

  • Whether steel, aluminum, copper, brass, tin, gold, ceramic, carbon or plastic, our micro and macro hardness tester produces precise test results in any environment using the appropriate method.
  • The test specimens are either placed or clamped directly on the standard test anvil, on special prism, plane or spherical test anvils or other specimen fixtures. With the fully automated models, you can also use specimen grips for embedded specimens or matrices.

Hardness Testing Methods – Deep Insights with the Right Test Method

  • Depending on the model, load ranges of 0.3-250 kg or 3-3,000 kg (optionally from 10 g) are covered.
  • The macro hardness tester covers optical methods and differential-depth methods for your hardness testing applications. This includes Vickers, Brinell, Knoop or Rockwell.
  • Different lenses are based on material hardness and test load and display your test results in high resolution. Your test results can be converted into other hardness values in accordance with industry standards.

VisionLine – Reliable Results and High Return on Capital

  • Your investment in a DuraVision hardness tester significantly reduces the costs in your hardness testing processes. Fast and easy preparation of test tasks, the ability to store templates for recurring tests, and full automation of the test process reduce the operation time of hardness tests and save our customers time and money on a daily basis.
  • With an intuitive testing software platform, familiarization with the program and reliable operation take no time at all.

DuraVision variants in comparison

Vision 250Vision 250-ZVision 250-Z ProVision 3000Vision 3000-ZVision 3000-Z Pro
Load range0.3-250 kg0.3-250 kg0.3-250 kg3-3,000 kg3-3,000 kg3-3,000 kg
Tool changer3-fold
Optional: 8-fold
3-fold
Optional: 8-fold
3-fold
Optional: 8-fold
3-fold
Optional: 8-fold
3-fold
Optional: 8-fold
3-fold
Optional: 8-fold
Display15.6" touch panel PC15.6" touch panel PCExt. PC15.6" touch panel PC15.6" touch panel PCExt. PC
Level of automationSemi-automaticSemi-automaticFully automaticSemi-automaticSemi-automaticFully automatic
Softwareecos™ III Touchecos™ III Touchecos™ III Proecos™ III Touchecos™ III Touchecos™ III Pro
Positioning of componentManualManualLinear tableManualManualLinear table
Specimen feedHandwheelMotorized
Z-axis
Motorized
Z-axis and linear table
HandwheelMotorized
Z-axis and linear table
Motorized
Z-axis and linear table

Do you have any questions regarding our products?

Please feel free to contact our product experts.
We look forward to discussing your needs.

 

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Functions of the Vision

clamping system
Operating panel
8-fold tool changer
Optional load extension
Control of the 6th generation
Artificial Intelligence – ecos ™ III
Verspannsystem VisionLineVerspannsystem VisionLine

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clamping system

The new clamping system sets new standards in precision and reliability. With its innovative design, it ensures that the component is reliably secured against slipping and displacement, while the clamping force remains constant throughout the entire measuring process. Stable and secure positioning of the component reliably prevents the nose cone from lifting off and protects against possible damage to the machine. This guarantees precise test results and offers the user an outstanding level of safety

Operating panel

The hardness tester offers operation that is simple, flexible, safe and ergonomic. Depending on the machine version, the functionality of the operating unit varies in order to optimally meet the needs of the user. With the handwheel version, it is sufficient to start the measurement, while with the other two variants the Z-axis can be moved conveniently with a thumb joystick—slowly or quickly, and always safely. For easy positioning of the specimens on the fully automatic machines, an XY joystick supports the movement of the cross slide. In addition, freely configurable buttons can be assigned in the software according to individual requirements, which makes operation even more flexible. These versatile functions ensure efficient and convenient use of the machine, which adapts perfectly to the specific needs of each application.

8-fold tool changer

Our new tool changer offers maximum flexibility and adaptability. It can be freely configured with different lenses and indenters. In addition, a laser, the Brinell SmartLight or up to four load extensions can be integrated according to individual customer requirements. The integrated test area lighting ensures optimum visibility even in difficult lighting conditions. Thanks to the quick-rotating tool changer, there is no need to replace tools when changing test methods, which significantly increases efficiency in everyday work. Benefit from even more flexibility when processing demanding test points, thanks to the individually adjustable mounting of the tool changer. This allows you to optimally adapt your tests to your requirements and increase the efficiency of your processes. Everything as part of a single process for fast and uncomplicated testing.

Optional load extension

Many hardness testers are designed for specific testing requirements and offer only limited customization options for future requirements. If test conditions change, an expensive new purchase is often necessary. Our hardness testing system, on the other hand, offers a clear advantage: the standard load range of 0.3-250 kg or 3-3000 kg can be flexibly extended up to 10 g, even retrospectively. This allows you to remain flexible even with changing requirements and save costs for additional machines.

Control of the 6th generation

The external modular control unit revolutionizes maintenance and service with its user-friendly plug-in system technology. Clear interfaces and a well thought-out arrangement of all functional and control components minimize failures. Easy access for service and maintenance tasks and uncomplicated component replacement guarantee fast repairs and maximum operational readiness. Thanks to its retrofitting and modernization capabilities, the system offers future-proof flexibility and adaptability for new technologies. Suitable for industrial use and available for the longterm, this control solution guarantees long-term reliability and is always up to date with the latest developments.

Artificial Intelligence – ecos ™ III

Our ecos™ III hardness testing software is specially tailored to the operator's workflows and optimized for simple user guidance and high efficiency. This significantly minimizes training requirements. The test data generated during a test sequence can be individually organized by test jobs and clearly displayed and evaluated over longer periods of time. Thanks to the use of artificial intelligence, our software significantly improves image evaluation, avoiding incorrect evaluations and the need to re-measure manually. This ensures safe and reliable test results, especially for challenging surfaces.

Software functions

Quick test ecos™ III Pro
Series measurements
Panorama function
ecos III Quicktestecos III Quicktest

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Quick test ecos™ III Pro

For simple tasks, there is the uncomplicated “quick mode”. Simply define the required method, optionally a revaluation and find the appropriate checkpoints. The results are recorded in a clear list and can also be printed or exported.

ecos III Reihenprüfungecos III Reihenprüfung

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Series measurements

Test points can be easily created directly on the workpiece, either via the evaluation camera, the overview camera or in panorama. Line and polygon line tools enable automatic distribution of the test points along the desired shape/geometry. Distances to component edges or other test points can be defined precisely and in accordance with standards. For even more precise planning, the test point editor is also available, which makes it easier to arrange points at exact distances from each other. The test points can also be freely positioned in the image with a simple mouse click.

ecos III Panoramaecos III Panorama

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Panorama function

With the panorama function of the ecos™ III software, your specimen is displayed in a high-resolution panoramic image. To do this, a modern camera system captures the surface of the specimen in individual images, which are then precisely combined to form an overall image. Based on the panoramic image, test points can be defined directly and precisely on the specimen.

Accessories for Vision universal hardness tester

When looking at the hardness testing machine in detail, you will clearly see the many hidden benefits resulting from our many years of development. The DuraVision is now in its fifth generation and includes many improvements that are based on the feedback we received from our customers throughout the last several decades. Today, we continue using the latest technology on our machines to maintain our position as pioneer in the hardness tester market.

Other macro hardness testers

Interesting applications

Metals | Hardness Brinell
ISO 6506, ASTM E10
to Metals | Hardness Brinell
Metals | Hardness Rockwell
ISO 6508, ASTM E18
to Metals | Hardness Rockwell
Metals | Hardness Vickers
ISO 6507, ASTM E384
to Metals | Hardness Vickers

Downloads

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  • Product Information: VisionLine: PDF 1 MB
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