VisionLine: versatile hardness testing from micro to macro – Vickers | Brinell, Knoop, Rockwell, carbon and plastic testing

Applications Hardness test methods Technical data Functions Accessories More about Emco-Test

Product advantages

Load range 0.3-3,000 kg
Ideal for Vickers, Knoop, Brinell, Rockwell, carbon testing and plastics testing
Clamped and unclamped testing
Automatic test sequence
Control via touch display or PC
Semi-automatic and fully automated version

Hardness Testing Methods – Deep Insights with the Right Test Method

Depending on the model, load ranges of 0.3-250 kg or 3-3,000 kg (optionally from 10 g) are covered.
The macro hardness tester covers optical methods and differential-depth methods for your hardness testing applications. This includes Vickers, Brinell, Knoop or Rockwell.
Different lenses are based on material hardness and test load and display your test results in high resolution. Your test results can be converted into other hardness values in accordance with industry standards.

Vickers test indentation to DIN EN ISO 6507, ASTM E384, ASTM E92 — Vickers: ISO 6507, ASTM E384, ASTM E92

Knoop test indentation to DIN EN ISO 4545, ASTM E384, ASTM E92 — Knoop: ISO 4545, ASTM E384, ASTM E92

Brinell test indentation to DIN EN ISO 6506, ASTM E10 — Brinell: ISO 6506, ASTM E10

Rockwell test indentation to ISO 6508, ASTM E18 — Rockwell ISO 6508, ASTM E18

Carbon indentation test to DIN 5191 — Carbon to DIN 5191

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Functions of the Vision

Verspannsystem VisionLine

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clamping system

The new clamping system sets new standards in precision and reliability. With its innovative design, it ensures that the component is reliably secured against slipping and displacement, while the clamping force remains constant throughout the entire measuring process. Stable and secure positioning of the component reliably prevents the nose cone from lifting off and protects against possible damage to the machine. This guarantees precise test results and offers the user an outstanding level of safety

Operating panel

The hardness tester offers operation that is simple, flexible, safe and ergonomic. Depending on the machine version, the functionality of the operating unit varies in order to optimally meet the needs of the user. With the handwheel version, it is sufficient to start the measurement, while with the other two variants the Z-axis can be moved conveniently with a thumb joystick—slowly or quickly, and always safely. For easy positioning of the specimens on the fully automatic machines, an XY joystick supports the movement of the cross slide. In addition, freely configurable buttons can be assigned in the software according to individual requirements, which makes operation even more flexible. These versatile functions ensure efficient and convenient use of the machine, which adapts perfectly to the specific needs of each application.

8-fold tool changer

Our new tool changer offers maximum flexibility and adaptability. It can be freely configured with different lenses and indenters. In addition, a laser, the Brinell SmartLight or up to four load extensions can be integrated according to individual customer requirements. The integrated test area lighting ensures optimum visibility even in difficult lighting conditions. Thanks to the quick-rotating tool changer, there is no need to replace tools when changing test methods, which significantly increases efficiency in everyday work. Benefit from even more flexibility when processing demanding test points, thanks to the individually adjustable mounting of the tool changer. This allows you to optimally adapt your tests to your requirements and increase the efficiency of your processes. Everything as part of a single process for fast and uncomplicated testing.

Optional load extension

Many hardness testers are designed for specific testing requirements and offer only limited customization options for future requirements. If test conditions change, an expensive new purchase is often necessary. Our hardness testing system, on the other hand, offers a clear advantage: the standard load range of 0.3-250 kg or 3-3000 kg can be flexibly extended up to 10 g, even retrospectively. This allows you to remain flexible even with changing requirements and save costs for additional machines.

Control of the 6th generation

The external modular control unit revolutionizes maintenance and service with its user-friendly plug-in system technology. Clear interfaces and a well thought-out arrangement of all functional and control components minimize failures. Easy access for service and maintenance tasks and uncomplicated component replacement guarantee fast repairs and maximum operational readiness. Thanks to its retrofitting and modernization capabilities, the system offers future-proof flexibility and adaptability for new technologies. Suitable for industrial use and available for the longterm, this control solution guarantees long-term reliability and is always up to date with the latest developments.

Artificial Intelligence – ecos ™ III

Our ecos™ III hardness testing software is specially tailored to the operator's workflows and optimized for simple user guidance and high efficiency. This significantly minimizes training requirements. The test data generated during a test sequence can be individually organized by test jobs and clearly displayed and evaluated over longer periods of time. Thanks to the use of artificial intelligence, our software significantly improves image evaluation, avoiding incorrect evaluations and the need to re-measure manually. This ensures safe and reliable test results, especially for challenging surfaces.

Software functions

ecos III Quicktest

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Quick test ecos™ III Pro

For simple tasks, there is the uncomplicated “quick mode”. Simply define the required method, optionally a revaluation and find the appropriate checkpoints. The results are recorded in a clear list and can also be printed or exported.

ecos III Reihenprüfung

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Series measurements

Test points can be easily created directly on the workpiece, either via the evaluation camera, the overview camera or in panorama. Line and polygon line tools enable automatic distribution of the test points along the desired shape/geometry. Distances to component edges or other test points can be defined precisely and in accordance with standards. For even more precise planning, the test point editor is also available, which makes it easier to arrange points at exact distances from each other. The test points can also be freely positioned in the image with a simple mouse click.

ecos III Panorama

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Panorama function

With the panorama function of the ecos™ III software, your specimen is displayed in a high-resolution panoramic image. To do this, a modern camera system captures the surface of the specimen in individual images, which are then precisely combined to form an overall image. Based on the panoramic image, test points can be defined directly and precisely on the specimen.

Laser

Laser for easy component positioning

Clamping inserts

Clamping inserts according to component geometry.

Lenses

Variety of lenses for optimal magnification of the test indentation.

Brinell SmartLight

For better evaluation of Brinell indentations.

Indenters

The right indenter for different test methods.

Base

Height-adjustable base for optimal working height.

Other macro hardness testers

To the product

Interesting applications

Metals | Hardness Brinell

ISO 6506, ASTM E10

to Metals | Hardness Brinell

Rockwell hardness test to ISO 6508 or ASTM E18

Metals | Hardness Rockwell

ISO 6508, ASTM E18

to Metals | Hardness Rockwell

Metals | Hardness Vickers

ISO 6507, ASTM E384

to Metals | Hardness Vickers

Downloads

Product Information: VisionLine: PDF 1 MB
- DE
- EN

Load range	0.3-250 kg (optionally from 10 g)
Max. speed, Z-axis	-
Dimensions (WxDxH)	305x680x1271.5 (mm)
Weight	240 kg
Operation	15.6" touch panel PC
Max. test height	220 mm
Electrical connection	110 ... 230 V (PH, N, PE)
Power frequency	50/60 Hz
Power consumption	120/50 W
Test table (W x D)	Ø 90 mm
Evaluation camera resolution	12 Mpix with CMOS sensor
Ambient temperature (to ISO/ASTM)	+5°C to +40°C
Humidity	Max. 70% (non condensing)
Operating system	Windows 11
Max. work piece weight	200 kg
Protection class to EN 60529	IP20

Load range	0.3-250 kg (optionally from 10 g)
Max. speed, Z-axis	25 mm/s
Dimensions (WxDxH)	305x680x1166.5 (mm)
Weight	260 kg
Operation	15.6" touch panel PC
Max. test height	175 mm
Electrical connection	110 ... 230 V (PH, N, PE)
Power frequency	50/60 Hz
Power consumption	720/100 W
Test table (W x D)	Ø 90 mm
Evaluation camera resolution	12 Mpix with CMOS sensor
Ambient temperature (to ISO/ASTM)	+5°C to +40°C
Humidity	Max. 70% (non condensing)
Operating system	Windows 11
Max. work piece weight	200 kg
Protection class to EN 60529	IP20

Load range	3-3,000 kg (optionally from 10 g)
Dimensions (WxDxH)	360x837x1517.5 (mm)
Weight	405 kg
Operation	15.6" touch panel PC
Max. test height	350 mm
Electrical connection	110 ... 230 V (PH, N, PE)
Power frequency	50/60 Hz
Power consumption	120/50 W
Test table (W x D)	Ø 90 mm + 447x370mm
Evaluation camera resolution	12 Mpix with CMOS sensor
Ambient temperature (to ISO/ASTM)	+5°C to +40°C
Humidity	Max. 70% (non condensing)
Operating system	Windows 11
Max. work piece weight	200 kg
Protection class to EN 60529	IP20

Load range	3-3,000 kg (optionally from 10 g)
Max. speed, Z-axis	25 mm/s
Operation	15.6" touch panel PC
Dimensions (WxDxH)	360x837x1545 (mm)
Weight	425 kg
Max. test height	300 mm
Electrical connection	110 ... 230 V (PH, N, PE)
Power frequency	50/60 Hz
Power consumption	720/100 W
Test table (W x D)	Ø 90 mm + 447x370mm
Evaluation camera resolution	12 Mpix with CMOS sensor
Ambient temperature (to ISO/ASTM)	+5°C to +40°C
Humidity	Max. 70% (non condensing)
Operating system	Windows 11
Max. work piece weight	200 kg
Protection class to EN 60529	IP20

Load range	3-3,000 kg (optionally from 10 g)
Max. speed, Z-axis	25 mm/s
Operation	External PC with monitor, not included
Dimensions (WxDxH)	850x837x1545 (mm)
Weight	450 kg
Max. test height	180 mm
Electrical connection	110 ... 230 V (PH, N, PE)
Power frequency	50/60 Hz
Power consumption	600/100 W
Test table (W x D)	440 x 250 mm
Evaluation camera resolution	12 Mpix with CMOS sensor
Ambient temperature (to ISO/ASTM)	+5°C to +40°C
Humidity	Max. 70% (non condensing)
Operating system	Windows 11
Max. work piece weight	50 kg
Protection class to EN 60529	IP20

Universal Hardness Tester – VisionLine

clamping system

Operating panel

8-fold tool changer

Optional load extension

Control of the 6th generation

Artificial Intelligence – ecos ™ III

Quick test ecos™ III Pro

Series measurements

Panorama function

Laser

Clamping inserts

Lenses

Brinell SmartLight

Indenters

Base